Keep Manufacturing Operations Moving With Better Maintenance Control.
Intelligent Machine Maintenance
Keep Manufacturing Operations Moving With Better Maintenance Control.
Organise preventive maintenance, manage machine breakdowns, monitor machine activity and maintain service records through a connected manufacturing operations environment with NEXELON AMOS.
Powered by NexaPulse, NEXELON AMOS helps manufacturing teams coordinate maintenance activities, review downtime information and maintain visibility into equipment-related operations.
Maintenance Is an Essential Part of Manufacturing Operations.
Manufacturing equipment plays a central role in production. When machines require servicing or experience unexpected breakdowns, maintenance teams need clear records, organised workflows and effective coordination with production teams.
Managing maintenance through disconnected spreadsheets, paper records and informal communication can make it harder to review service history, coordinate scheduled maintenance and understand machine downtime.
NEXELON AMOS supports machine maintenance management through NexaPulse. It brings together preventive maintenance, breakdown management, machine activity tracking, downtime analysis, AMC management and service scheduling within the broader manufacturing operations environment.
By organising maintenance information and connecting relevant workflows, manufacturers can build a clearer operational view of equipment maintenance activities. The actual workflows, information available and degree of integration depend on system configuration and implementation.
When Maintenance Activities Become Difficult to Coordinate.
Unorganised Preventive Maintenance
Maintenance teams need a structured way to manage planned servicing activities and maintain relevant maintenance records.
Unexpected Machine Breakdowns
Equipment failures require timely documentation, coordination and follow-up to support maintenance and production teams.
Limited Machine Activity Visibility
Understanding recorded machine activity can help teams review how equipment is being used and identify operational patterns in the available data.
Difficulty Reviewing Downtime
Without organised downtime records, reviewing machine interruptions and their operational impact can require additional manual effort.
Scattered Service and AMC Records
Maintenance teams may need to coordinate service providers, annual maintenance contracts and related service information across different records.
Disconnected Maintenance and Production Information
Maintenance activities can affect production schedules. Teams need relevant information to coordinate equipment servicing and manufacturing work.
Manage Machine Maintenance Through NexaPulse.
NexaPulse provides machine maintenance capabilities within NEXELON AMOS, helping manufacturers organise equipment-related activities and maintain relevant operational records.
Preventive Maintenance
Organise preventive maintenance activities to support planned equipment upkeep. Maintain relevant maintenance schedules and records according to the configured maintenance process.
Breakdown Management
Record and manage machine breakdown information through a structured workflow. Maintain relevant details about reported breakdowns and associated maintenance activities.
Machine Activity Tracking
Maintain visibility into machine activity information available through the implemented system. Support operational review using the activity records captured for relevant equipment.
Downtime Analysis
Organise and review machine downtime records to help teams understand recorded interruptions. Use available downtime information to support maintenance reviews and operational discussions.
AMC Management
Maintain records relating to Annual Maintenance Contracts (AMCs), including relevant contract and service information supported by the implementation.
Service Scheduling
Organise maintenance service schedules and coordinate planned servicing activities. The scheduling process depends on the configured workflow and available service information.
From Maintenance Planning to Service History.
- 1
Plan Maintenance Activities
Organise planned maintenance activities according to equipment requirements and the configured maintenance schedule.
- 2
Record Machine Issues
Document reported machine breakdowns and relevant equipment-related issues.
- 3
Coordinate Maintenance Work
Maintain the relevant service and maintenance information needed to coordinate the next steps.
- 4
Record Maintenance Activity
Keep records of maintenance activities and related service information as supported by the configured workflow.
- 5
Review Downtime
Review available machine downtime records and associated information to understand recorded operational interruptions.
- 6
Maintain Equipment History
Maintain relevant maintenance, breakdown and service records for subsequent operational review.
Maintenance jobs are not described as automatically created, technicians automatically assigned or machines automatically stopped or restarted unless those capabilities are verified in the actual implementation.
Bring Structure to Planned Equipment Care.
Preventive maintenance helps manufacturing teams organise servicing activities before they become overdue or difficult to coordinate.
NexaPulse supports preventive maintenance management, allowing relevant activities to be organised within the manufacturing operations environment.
The focus is on organising and managing preventive maintenance rather than promising that equipment failures can always be prevented.
Maintain Clear Records of Machine Breakdowns.
Machine breakdowns can interrupt production and require coordination between maintenance and operations teams. Clear records help teams document reported issues and review the related maintenance history.
NexaPulse supports breakdown management as part of its machine maintenance capabilities.
Where downtime and breakdown information are captured, teams can review these records to support internal operational analysis.
Automatic fault diagnosis, AI-based root-cause identification, predictive failure detection and guaranteed reductions in breakdowns are not claimed here unless these functions and results have been verified.
Understand Recorded Machine Activity and Interruptions.
Machine activity and downtime information can help manufacturers review equipment utilisation and understand recorded interruptions in production.
NexaPulse supports machine activity tracking and downtime analysis based on the information available in the implemented system.
The source of machine activity information must be explained accurately. Not every machine is automatically connected to NEXELON AMOS, and data is not collected directly from PLCs, CNC controllers, sensors or IoT devices unless those integrations are confirmed. Real-time machine monitoring, automatic downtime detection and OEE calculations are not promised unless verified.
Keep Maintenance Contracts and Service Information Organised.
Manufacturers may work with external service providers and maintenance partners to maintain their equipment. Relevant contract and service information needs to remain organised for operational reference.
NexaPulse supports AMC management and service scheduling within the maintenance workflow.
The focus is on organising maintenance and service information. Automatic contract renewals, vendor notifications, warranty validation and automatic service-provider assignment are not claimed unless verified.
Service & AMC records
Organised for reference
- Annual Maintenance Contract information
- Service-related records
- Planned maintenance schedules
- Equipment service history
- Relevant service coordination details
Coordinate Equipment Maintenance With Manufacturing Work.
Maintenance activities and production execution are closely related. Equipment requiring service may affect the coordination of manufacturing activities, making relevant information sharing important.
Through NexaPulse and NexaCore, configured workflows can connect maintenance information with production operations.
Production schedules are not described as automatically adjusted when maintenance is due, and work orders are not automatically reassigned following a breakdown unless verified.
Relevant workflows
- Reviewing maintenance information alongside production activities
- Coordinating planned servicing with operational requirements
- Reviewing downtime information in the context of recorded production activity
- Maintaining relevant equipment-related records for operational review
The specific relationship between maintenance and production depends on the configured workflow.
Bring Equipment Information Into a Connected Manufacturing Environment.
Machine maintenance can involve more than the maintenance team. Depending on the operational process, equipment-related information may also be relevant to other functions.
Quality Management
Coordinate relevant maintenance information with quality activities where equipment-related records need to be reviewed alongside inspection information.
Automatic calibration and quality holds are not implied unless supported.
Explore NexaQualisInventory Management
Coordinate relevant information about maintenance-related materials and inventory where those workflows are configured.
Automated spare-parts reservation or consumption is not claimed unless verified.
Explore NexaVaultProcurement Management
Maintain relevant purchasing and supplier information associated with maintenance requirements where supported by the implementation.
Explore NexaSourceUser & Permission Management
Support role-based access and configured permissions for authorised users working with maintenance information.
Explore NexaAccessMake Manufacturing Information Easier to Understand.
MIRA stands for Manufacturing Intelligence & Reasoning Agent. It is the intelligence layer within NEXELON AMOS, designed to help users work with relevant manufacturing information.
For machine maintenance, MIRA is positioned around access to and understanding of available operational information.
MIRA is not described as predicting equipment failures, automatically diagnosing machine faults, generating maintenance schedules or recommending repairs unless those capabilities are confirmed in the live product.
MIRA
The intelligence layer of NEXELON AMOS
- Helping users review available maintenance information
- Supporting navigation of relevant breakdown and service records
- Helping users understand recorded machine activity and downtime information
- Providing context from connected manufacturing information sources
Maintenance Is Part of a Connected Manufacturing Operations Environment.
NEXELON AMOS connects relevant operational workflows through purpose-built modules.
NexaPulse
Maintenance Management
Organise preventive maintenance, breakdown records, machine activity tracking, downtime analysis, AMC management and service scheduling.
ExploreNexaCore
Production Planning
Coordinate relevant maintenance information with production planning and work order execution activities.
ExploreNexaQualis
Quality Management
Connect relevant equipment maintenance information with quality activities where the configured workflows support that relationship.
ExploreNexaVault
Inventory Management
Coordinate relevant maintenance-related material and inventory records where configured.
ExploreNexaSource
Procurement Management
Organise relevant purchasing and supplier information associated with maintenance activities.
ExploreMachine Maintenance Across Manufacturing Industries.
Manufacturing businesses depend on equipment to perform production and operational activities. Organised maintenance workflows can support different types of industrial environments according to their equipment and service requirements.
- Forging Industries
- CNC, VMC & HMC Machine Shops
- Surgical Implants Industries
- Valve Industries
- Machine Industries
- Auto Parts Industries
- Aerospace & Defence Industries
- Pump, Motors and Valve Industries
- Brass Industries
- Cutting Tools Industries
- Hardware Industries
- Bearing Industries
- Textile Parts & Machinery Industries
- Elevator & Escalator Industries
Maintenance workflows should be configured according to the actual equipment, servicing requirements and operational processes of each business.
Frequently Asked Questions
Bring Greater Control to Your Machine Maintenance Operations.
Organise preventive maintenance, maintain breakdown and service records, and connect relevant equipment information with manufacturing operations through NEXELON AMOS.
Machine Maintenance Management With NEXELON AMOS
Machine MaintenanceEffective machine maintenance management helps manufacturing businesses organise preventive maintenance, document equipment breakdowns, maintain service records and review machine activity and downtime information. Structured maintenance workflows support coordination between maintenance teams and other manufacturing functions.
NEXELON AMOS provides these capabilities through NexaPulse, helping manufacturers manage maintenance-related information within a connected manufacturing operations environment. Where configured, maintenance workflows can be coordinated with production, inventory, quality and procurement activities.
The specific scheduling, monitoring, reporting and integration capabilities depend on the system implementation and the information available.